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Custom Fabrication of Samurai Swords for the Martial Arts Industry

Jay Gee Wood is known for manufacturing a wide range of wooden components that are recognizable and used every day, but we also craft unique, specialized, and artisan-level products. This was well exemplified when a customer in the martial arts industry required custom-assembled practice samurai swords. These are difficult and labor intensive to manufacture, requiring inspection for each piece to ensure dimensional correctness and finishing specification. Using military impact grade hickory lumber, we employed our rough mill, machining, assembly, and surface finishing capabilities to manufacture these swords. Our specialists studied a customer-provided sample, created a drawing, and fabricated a sample for approval. It measured 43" in length, 1" in width, and 1-1/2" in height, with a clear acrylic dead flat finish. All of the meticulous specifications for this project were met, and we now manufacture 300 of these practice swords per production run and deliver them to clients across the U.S.A.

To learn more about our versatile woodworking capabilities, or to find out further details about this specific project, please see the following table or feel free to contact us directly.

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Custom Assembly of Samurai Swords Highlights

Product Name
Practice Samurai Sword
Capabilities Applied/Processes
  • Rough Mill
  • Machining
  • Assembly
  • Surface Finishing
Equipment Used to Manufacture Part
Traditional Woodworking equipment
Overall Part Dimensions
Length: 43"
Width: 1"
Height: 1 ½"
Material Used
Military impact grade Hickory lumber
Material Finish
Clear acrylic dead flat finish
In process testing/inspection performed
100% inspection. Every piece has to be inspected for dimension correctness and finishing specification
Industry for Use
Martial Arts
200 per production run
Delivery/Turnaround Time
4 weeks
Delivery Location
Standards Met
Customer provided sample, we provided drawing and sample for approval
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